Strategic Error-Proofing: Achieving Success Every Time with Smarter FMEAs

StrategicError-Proofing:AchievingSuccessEveryTimewithSmarterFMEAs
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WhileFMEAhashelpedmanycompaniesimprovequalitybyteachingthemhowtoavoidwhatcangowrong,itdoesn’tshowhowtomakethingsgoright.ThatiswhattheSuccessEveryTime(SET)does.DevelopedbyrenownedmanufacturingvisionaryJohnCasey,SETdefinesalogicstreamforengineerstostrategicallyincorporateno-costorlow-costerror-proofingdevicestohelpproductionoperators.

WhenSETisexecutedcompletely,failureisnotanoption.Theoperatorsinterfacewiththeirpartsandtoolsinsuchawaythateithertheproductismadecorrectly,ortheproduct/processisstopped.Operatorscanmakeonlygoodparts—nothingelse.Forthisreason,properimplementationofSETdriveshigherfirsttimeyield,increasescustomersatisfaction,improveswarrantyclaims,improvesprofits,andhelpsyoucompete.

JohnJ.CaseyhaspublishedmultiplearticlesonqualityinitiativesandiswellrecognizedintheAutomotiveIndustry.Mr.CaseyisseenasanautomotiveindustryvisionaryandiscitedasthefatherofGM’sGlobalQualityTrackingSystemthatwasthecornerstoneofGM’s85%improvementoninboundqualityovera4-yearperiod.